Bioreactor Culture A – Gen 2

Bioreactor A2

Bioreactor A2 – Sour red with a subtle toasty background.

The somewhat laborious process of maintaining mixed cultures via what I’ve called, for lack of a better name, my Bioreactor Project is beginning to bear fruit (or in this case, sour beer). The recipe and review below represents the second generation fermentation of mixed culture “A”  grown up from the following beers:

  • Cantillon Gueuze
  • Tilquin Gueuze
  • Russian River Beatification
  • Crooked Stave Surette
  • Jolly Pumpkin La Roja

I’ve managed to consistently maintain the bioreactor on a 4-month refresh cycle. The results so far have been positive, although I’ve noticed that the fermentations have rather sluggish starts, which is a bit concerning. If I were to implement this program on a commercial level, I would decrease the refresh cycle to something more reasonable, perhaps refreshing every couple months. Unfortunately, the practicality for doing this at a homebrew level is somewhat limited (at least for myself).

For this iteration of the recipe, I wanted to see how the souring culture might synergize (or clash) with a slightly toasty malt background. Vienna malt plays a prominent role in the beer bringing a subtle toasty note to what should be a fairly funky sour beer.

Specifications:
Size: 1.25 gal
Efficiency: 66%
Attenuation: 85%

Original Gravity: 1.054
Terminal Gravity: 1.014
Color: 11.13 SRM
Alcohol: 5.25% ABV
Bitterness: 0 IBU
Terminal pH: 2.60

Malt Bill:
2.75 lb (91.7%) Weyermann Vienna Malt
0.25 lb (8.3%) Weyermann Carared

Mash Profile:
160°F – 60m

Water Treatment:
Extremely Soft NYC Water
Added to mash: 2g Calcium Chloride

Hopping:
0.25 oz Aged Cascade Hops (0.0% AA) – 90m

Kettle Additions:
0.25 ea Whirlfloc Tablets (Irish moss) – added during boil, boiled 15m
0.25 tsp Wyeast Nutrient – added during boil, boiled 10m

Yeast:
Bio Reactor “Culture A” – racked from a 4-month old fermentation using the same culture

Tasting Notes:

Judged as a BJCP 28B Mixed Fermentation Sour Beer

Aroma (8/12):
Prominent pie cherry, fruity Brett aromatics on the nose with a punchy level of lactic sourness. There is a nice soft, bready malt nose featuring light toast along with some oxidized dark fruit (think prune). Some of the more funky Brett aromatics of wet hay and earth are subtle, offering background complexity. As the beer warms, the beer exudes a nutty, almost Amaretto-like aroma.

Appearance (0/3):
The beer strikes a deep copper tone with light chill haze. A vigorous pour offers up a very slight white foam that quickly dissipates. The beer is a bit under-carbonated, making head formation a difficult task. Also not helping matters is lactobacillus’ ability to degrade foam positive proteins.

Flavor (12/20):
The beer strikes a medium acidity, primarily lactic in nature although a touch of acetic acid is perceptible. The first sip reveals a prominent THP flavor that is reminiscent of Cheerios, which is actually quite pleasant when tasted in concert with the lightly toasty Vienna malt base. There is a low level of residual sweetness which helps take the edge off of some of the stronger acetic acid notes. Interestingly, when tasted at 4-months old, the beer had a fairly robust plastic-like phenol which seems to have been transformed at this point into other more positive flavors.

Mouthfeel (1/5):
The beer has a medium to medium-light body with a very low carbonation level. The beer is in desperate need of something to lift it off the palate; a task that the acidity only marginally accomplishes.

Overall Impression (6/10):
The beer falls a bit flat, but does offer up some interesting complexity, particularly in the commingling of some of the THP and toasty Vienna malt characters. The touch of oxidized malt flavor plays nicely with the Brett fruitiness—something that I think could become even more interesting if actual fruit (think tart pie cherries) were introduced into the mix.

Good (27/50)

Gueuze Blending for the Homebrewer

Gueuze Blending

The nine individual blending components spanning a 3-year-period that will become my Gueuze style beer.

Update 4/2/2017 – This beer placed 2nd in the first round of the National Homebrew Competition and will be moving on to the final round at Homebrew Con in Minneapolis.

All the way back in 2013 I started what was both my first mixed-fermentation beer, as well as the first part of a three-year long project to produce a Belgian Gueuze style beer. When I started the project, three years was an almost impossibly long time for me to look into my brewing future. I had only recently begun brewing again after a nearly seven-month hiatus following a cross-country move from Seattle to NYC. Committing the space, time, and cooperage to an extended project like this was definitely a leap of faith. But the funny thing with time is that it makes a habit of flying by and here I am, three years later, writing about my Gueuze blending experience.

In many ways, Gueuze transcends the boundaries of what we typically consider beer to be. While the ingredients are basically the same as most beers we know, to those uninitiated to the world of sour, it is an entirely different beast. Acidic, fruity, funky, earthy, spicy, dry, spritzy—all of these commonplace Gueuze traits add to the synergistic complexity characteristic of these beers. It is a balance obtained through a rigorous blending process which ultimately produces a harmonious beer comprised of individual characters that on their own can be somewhat polarizing.

For me, Gueuze stands out not only for its delicious character, but also for the almost mythic process in which three annual vintages of Lambic beer are blended together to create the Gueuze blend. There is a romantic notion associated with the idea of blending different vintages of wild beers to create a happy harmony that is greater than the sum of its parts. It is pure liquid alchemy.

Blending Gueuze is not unlike the blending methods used by winemakers. As a vintner takes varying percentages of different grape varietals to produce a composite product, Gueuze production is approached in a similar manner. For my blend, I was able to choose between nine different 1-gallon batches—the result of splitting the original three batches three ways with secondary fermentation incorporating varying mixed cultures propagated from a host of commercial batches of beer.

2013
Base Culture: Wyeast 3278 Belgian Lambic Blend

Secondary Cultures:
– Cantillon Rose de Gambrinus
– Tilquin Gueuze
– Russian River Beatification

2014
Base Culture: Wyeast 3763 Roeselare Ale Blend
Secondary Cultures:
– Russian River Framboise for the Cure
– Jolly Pumpkin La Roja
– Blended House Culture of Various Origins

2015
Base Culture: Wyeast 3763 Roeselare Ale Blend
Secondary Cultures:
– Sante Adairius Cellarman
– de Garde The Duo
– Allagash Cuvee d’Industrial

Tasting and Blending

Gueuze Blending

From left to right: the three-, two-, and one-year-olds.

Tasting nine individual batches of beer can be somewhat complicated. Simply keeping track of each beer is a chore, as is understanding the traits of each specific component. I found it necessary to simplify the process and hone in on specific traits and characters that I wanted to balance out in the final blend. I focused on trying to think about each beer in terms of broad categories: fruitiness, alcohol heat, sweetness, dryness, bitterness, astringency, acidity, and funkiness. Knowing that I would only be blending out five gallons from my 9-gallon stock allowed me to be picky and only choose the best of the class for my blend.

On my first pass, I found that specific samples stood out as delicious examples that could stand on their own while others exhibited specific off-flavors or traits that would be a problem in the final blend. The 3-year-old batches all exhibited a rather bitter/harsh/astringent character—something that I’ve since chalked up to the somewhat high levels of hopping these beers incorporated (using hops that were labeled as debittered, but which I suspect maintained a fair amount of their bittering capabilities). This trait made me confident that the final blend would likely only include these batches in a somewhat minimal fashion where the astringency would act to produce mouthfeel, balance, and complexity without being overbearing.

Four out of the nine batches stood out from their peers as being pretty exceptional on their own. All of the 2-year-old batches and one of the 1-year-old batches had a great balance with moderate to high levels of fruitiness, acid, and complex funk. These would act as the base for my blend.

Once all of the batches were methodically accessed, I began the process of producing a handful of test blends. Using a graduated pipette I created varying blends for trial. Having a second palate throughout the entire blending process was indispensable. Luckily, The Homebrew Wife was around to lend her taster and expertise to the process. We all have varying tastes and sensibilities when it comes to beer. Having two or more tasters at your disposal helps to ensure you’re not blending something that is flawed due to a blind spot in your own taste buds.

Ultimately, the final 5-gallon blend utilized seven different blending components:

10% – 2013 w/ Tilquin Gueuze
20% – 2014 w/ Russian River Framboise for the Cure
20% – 2014 w/ Jolly Pumpkin La Roja
20% – 2014 w/ Blended House Culture of Various Origins
10% – 2015 w/ Sante Adairius Cellarman

2.75 gallons of the leftover beer was racked over to a clean carboy with 3 lbs of apricot puree for additional aging.

Packaging

After such a commitment of time, it was with a lot of anxiety that I packaged this beer. My main concern was achieving a high level of carbonation in the beer. This presents a challenge in terms of choosing the proper bottles as well as ensuring that the yeast in the beer can ferment out the priming sugar in such a harsh, acidic environment.

To achieve a high level of carbonation, I primed the beer with dextrose to a calculated 3.1 volumes of CO2 with the anticipation that I may receive a slightly higher level due to a low amount of additional attenuation in the 1-year-old portion of beer. When priming a beer to this level of carbonation, it is extremely important to use heavy glass bottles specifically designed to accommodate high carbonation. Using standard beer bottles to carbonate to this level will cause dangerous bottle bombs!

To hedge my bets in terms of achieving carbonation at all, I packaged the beers with a fresh slurry of Safale US-05 yeast that had been fermenting in a wort starter that was pre-acidified to a pH of 4.0 using lactic acid. This strategy was employed based on research completed by Matthew Bochman from Indiana University in regard to terminal acid shock for bottling conditioning yeast in sour beers. The IU study concludes that using an acidic growth medium to pre-adapt yeast prior to bottling conditioning in acidic environments can lead to better consistency in successfully bottle conditioning sour beers.

Tasting Notes

Judged as 2015 BJCP Category 23E Gueuze

Gueuze Blending

The Final Blend

Aroma (12/12):
The beer emits a beautiful nose that is both incredibly complex, but also very refined and well composed. The aroma starts with a prominent lactic component intermingled and energized by intriguing fruity aromatics reminiscent of both pie cherries and some bright tropical fruit. The bright fruit is kept in check by a substantial amount of barnyard funk with aromas of leather, earth, and hay. No alcohol, nail polish, or other common flaws found in sour beers. Fantastic.

Appearance (1/3):
The beer is a medium gold with just a whisper of haze. The head is bright white with medium to low persistence.

Flavor (20/20):
Amazing. The beer is highly acidic, yet remains soft and supple with a balanced and quenching disposition. Somehow underneath the cacophony of complex yeast and bacteria-derived compounds, a beautiful touch of slightly sweet pilsner malt character remains. There is a light touch of tannin, likely from the aged hops, that brings another balancing agent to the table. The flavors fall along the entire spectrum of sour beer, from fruit to funk with beguiling flavors that elude flavor description. One of the best beers I’ve tasted.

Mouthfeel (5/5):
The beer leaves an overall impression of dryness and effervescence. The beer is quite light bodied, but the acidity provides a soft roundness.

Overall Impression (10/10):
It is not hard to love a beer when you are acutely aware of the dedication and sustained effort required to produce said beer. But falling in love with a beer is a whole different matter. And I am definitely in love with this beer. I can unequivocally say that this is the best beer I’ve ever created and believe it would hold its own if consumed alongside some of the best sour beers in the world. The beer manages to be wonderfully complex, but also incredibly approachable and highly quenching. Having learned a great deal about long-term aging, mixed-culture fermentation, and blending in the process of creating this beer, it is profoundly rewarding to have also arrived at such a satisfactory end product.

Outstanding (48/50)

Gueuze Blending

Looks like I’m not the only one that loves this beer.

 

Bioreactor Culture A – Gen 1

Sour-Cellar

The current state of my sour beer cellar. 20+ vessels (mostly 1-gallon) in various states of aging.

It’s been well over a year since I started my bioreactor project. What started as a method to maintain a single ‘house’ mixed culture has grown into maintaining 3 separate and distinct mixed cultures. Each of these cultures is refreshed every 4 months by brewing a new 3-gallon batch of beer and splitting it into (3) 1-gallon jugs for each culture. In addition to the 1-gallon refreshes, with every refresh I grow up a separate large slurry of one of the cultures and pitch it into a larger 3-gallon test batch.

Over a year in, the first of the cultures, “Culture A” (I know, very creative) has begun to produce the first finished 1-gallon batches of beer. The recipe for this beer and review is below.

“Culture A” Provenance

“Culture A” started its life as bottle dregs grown up from the following commercial beers:

  • Cantillon Gueuze
  • Tilquin Gueuze
  • Russian River Beatification
  • Crooked Stave Surette
  • Jolly Pumpkin La Roja

bra1Bio Reactor – Culture A – Gen 1 – Recipe and Review

Specifications:
Size: 1.5 gal
Efficiency: 80%
Attenuation: 85%

Original Gravity: 1.054
Terminal Gravity: 1.008
Color: 3.95 SRM
Alcohol: 6.11% ABV
Bitterness: 0 IBU
Terminal pH: 2.86

Malt Bill:
2.25 lb (90.0%) Best Pilsner Malt
0.25 lb (10.0%) Briess Cara-Pils

Mash Profile:
158°F – 60m

Water Treatment:
Extremely Soft NYC Water
Added to mash: 2g Calcium Chloride

Hopping:
0.25 oz Aged Cascade Hops (0.0% AA) – 90m

Kettle Additions:
0.25 ea Whirlfloc Tablets (Irish moss) – added during boil, boiled 15m
0.25 tsp Wyeast Nutrient – added during boil, boiled 10m

Yeast:
Bio Reactor “Culture A”

Tasting Notes:

Judged as a BJCP 28B Mixed Fermentation Sour Beer

Aroma (9/12):
Quite fruity and tart on the nose with aromas reminiscent of sour cherry, berries, and perhaps a little tart apple. There is a fair amount of Brett funk on the nose—hay, leather, wet earth, and then some cinnamon-like spice with a touch of plastic-like phenol.

Appearance (2/3):
The beer paints a deep golden hue with crystal clarity. The beer pours with a nice, white foam, but quickly dissipates, likely due to lactobacillus’ ability to degrade foam positive proteins.

Flavor (13/20):
The beer leaves an initial impression of stark dryness and acidity though manages to balance with just a touch of residual malt sweetness. There is a low crackery malt character that is amplified by a hint of Cheerios-like THP. The beer has a tannic character that is reminiscent of apple skins. Most of the funk exhibited on the nose is subdued on the palate. The acidity is primarily lactic in nature, which is somewhat surprising considering the abundant amount of head space that was in the carboy during aging.

Mouthfeel (3/5):
The beer manages to feel crisp in spite of what is a fairly low level of carbonation. The acidity is soft and round not sharp or biting. A little bit more carbonation would be a welcome addition.

Overall Impression (6/10):
This is a very nice, refreshing sour beer with just enough funky Brett aromatics to keep it interesting. While blending is typical in sour beer production, this beer manages to remain somewhat balanced without any additional intervention.

Very Good (33/50)

Solera 2014 Review & 2015 Solera Recipe

2014 SoleraAfter slightly more than a year in a corny keg in the corner of my living room, my 2014 Solera beer was ready to produce its first round of finished beer. From the 5-gallon corny, I bottle conditioned 2.5 gallons of aged sour beer. On the same day, I topped the corny keg back up with 2.5 gallons of another batch which had already gone through its primary fermentation (recipe below). With this round of top-up beer, my goal was to steer the Solera towards a more traditional lambic-style wort while also inoculating the Solera with a more diverse culture that includes Wyeast 3278 Belgian Lambic Blend as well as microbes grown up from Sante Adairius Cellarman. My goal is to produce more acidity in future pulls from the Solera.

2015 Solera Recipe:

Specifications:
Size: 3.25 gal
Efficiency: 74%
Attenuation: TBD (am expecting 90% +)

Original Gravity: 1.051
Terminal Gravity: 1.003 (projected)
Color: 4.06 SRM
Alcohol: 6.32% ABV (projected)
Bitterness: 0.0 IBUs

Malt Bill:
4 lb (61.5%) Dingemans Pilsner Malt
2.5 lb (38.5%) Briess Raw Wheat

Mash Profile:
With this recipe I completed a fairly complex turbid mash routine that involved taking the mash through a number of temperature steps. To get from 113 °F to 136 °F I used a simple hot water infusion. To get between the other steps, I pulled varying amounts of the thin portion of the mash, heated it to 185 °F, and then returned it back to the mash. The goal was to create a dextrinous wort that can provide abundant complex carbohydrates for an extended mixed-culture fermentation.

113 °F – 20m
136 °F – 5m
150 °F – 30m
162 °F – 5m
170 °F – 5m

Water Treatment:
Extremely Soft NYC Water
4g Gypsum (to mash)
2g Calcium Chloride (to mash)

Hopping:
2oz Aged Hops (0% AA) – 90 m

Kettle Additions:
0.5 ea Whirlfloc Tablets (Irish moss) – 15 m
0.5 tsp Wyeast Nutrient – 10 m

Yeast:
1 Pack – WYeast 3278 Belgian Lambic Blend™
500 ml – Sante Adairius Grown up Culture

2014 Tasting Notes:

Judged as 2015 BJCP Category 28B. Mixed-Fermentation Sour Beer

Aroma (6/12):
Low to moderate lactic tartness on the nose, no real perception of acetic or other acids. There is a medium to medium-high peppery phenol accompanied by medium Brett aromatics reminiscent of hay, earth, and leather. There is a relatively strong, tart pie cherry Brett character, which is pretty nice. Some toasty malt hides behind the fermentation aromatics and features a touch of honey-like malt sweetness. At the very end there is a bit of rubbery phenol that isn’t particularly pleasant.

Appearance (0/3):
Deep gold with a light haze. No head whatsoever, although abundant fine bubbles rise from the glass. The head appears to be a casualty of the proteolytic lactic acid bacteria in the mixed culture.

Flavor (10/20):
The beer approaches the palate with a very lean and slightly toasty malt profile. Despite using aged hops that were labeled with 0% alpha acid, there is some definite low to medium hop bitterness that feels a bit out of place in the beer. Acid levels in the beer feel quite low compared to most commercial beers, exhibiting only a mildly acidic lactic tang. Overall the beers is quite mellow and austere. There are some biting phenolics on the finish that are a bit harsh.

Mouthfeel (1/5):
Very low body with a sharp carbonic bite. There are some tea-like astringent components that do not pair well with the sharp carbonation. The carbonation comes off almost soda-like.

Overall Impression (7/10):
In general, this beer comes off quite simplistic, especially considering the complexity of its fermentation and aging. The overall acidity levels could certainly be increased to round out the mouthfeel and bring another layer of complexity to the beer. As it sits now, it is primarily a showcase for Brettanomyces in both a pleasant sense (pie cherries) and negative sense (harsh phenolics).

Good (24/50)

Mixed-Culture Saison Recipe and Review

It seems that more and more breweries are beginning to incorporate Brettanomyces into their brewing repertoire. When done well, I’m a huge fan. By and large, my favorites are those that focus on creating a pleasant and complex fruity character rather than a horsey, phenol-heavy Brett character typically produced by many strains. I’m not a huge fan of that type of aggressive phenolic Brett character, which I find to be at times overly harsh and perhaps even biting. I think this is one of the biggest mistakes being made by contemporary brewers trying to make funky beers. Bigger Brett character is not always better.

saisonThe key to this beer recipe is the oats which provide a nice silky component to what could otherwise be a very dry, thin beer. Even more important is achieving proper fermentation character. In my brewery, I am achieving this by utilizing a mixed culture which I’ve been propagating over a number of generations. The culture is composed primary of fruit-heavy Brett and Sacc strains, as well as a touch of Lactobacillus, which is kept in check through the IBUs in the beer.

Mixed Culture Saison Recipe

Specifications:
Size: 3.25
Efficiency: 68%
Attenuation: 96%

Original Gravity: 1.052
Terminal Gravity: 1.002
Color: 5.54 SRM
Alcohol: 6.57% ABV
Bitterness: 12.8 IBU

Malt Bill:
5 lb (69.0%) Weyermann Pilsner Malt
.75 lb (10.3%) Briess Flaked Oats
.75 lb (10.3%) Weyermann Pale Wheat Malt
.75 lb (10.3%) Weyermann Munich TYPE I

Mash Profile:
144 °F – 50m
154 °F – 15m
170 °F – 5m

Water Treatment:
Extremely Soft NYC Water
2g Gypsum (to mash)
2g Calcium Chloride (to mash)

Hopping:
6g Centennial (10.5% AA) – 90 m

Kettle Additions:
0.5 ea Whirlfloc Tablets (Irish moss) – 15 m
0.5 tsp Wyeast Nutrient – 10 m

Yeast:
1L Starter of my house saison culture. The mixed culture is made up of cultured Saison Dupont dregs, The Yeast Bay’s Amalgamation Brett Blend, and White Labs Lactobacillus Brevis.

Tasting Notes:

Judged as 2015 BJCP Category 28A. Brett Beer.

Aroma (10/12):
This is a very fruity expression of Brettanomyces. The beer’s fermentation character dominates the aroma, imbuing the beer with impressions of ripe fruit — cherry, honeydew, and even some tropical pineapple. A very light phenolic pepperiness is in the background with only the faintest hint of rubber. The malt character is very minimal and clean. There is a light tartness on the nose and just a hint of acetic sharpness. As the beer warms, some hot alcohol comes out which detracts slightly.

Appearance (1/3):
Beautiful deep gold with brilliant clarity. A large fluffy white head forms, but quickly dissipates — likely attributable to the Lactobacillus in the mixed culture.

Flavor (17/20):
The overall flavor is really clean considering that this is a mixed-fermentation beer. There is a touch of a leatherlike earthiness from the Brett, but most of the fermentation character is bright and fruity. The malt is really crisp and nice — like a good German pilsner. The beer is about six months old at this point and only has a hint of the Cheerio character it had exhibited only a couple months ago — something I attributed to THP from the Brettanomyces ferment.  There is a touch of acidity to the beer that is quite pleasant — not something I’d consider ‘sour’, but more of a complementary note to the fruitiness.

Mouthfeel (5/5):
The beer is very dry, but there is a bit of roundness to the body that prevents it from being too austere. There is a nice mellow acidity that combines with a relatively high carbonation to give a bright clean finish to the beer.

Overall Impression (8/10):
I am really happy to see how my house saison culture is expressing itself in the beers fermented with it. The Brettanomyces personality of this beer is much more in-line with ripe fruit than the earthy funk that can sometimes dominate Brett beers.

Excellent (41/50)